Automotive Engines: Diagnosis Repair and Rebuilding – Tim Gilles – 8th Edition

Cover

Contents

Preface

Features of the Text

About the Author

ASE Certification Tests

Acknowledgments

Section 1: Engine Construction, Diagnosis, Disassembly, and Inspection

1. Chapter 1: Engine Operation

   1. Introduction
   2. Simple Engine
   3. Four-Stroke Engine Operation
   4. Cylinder Arrangement
   5. Valvetrain
   6. Cylinder Block
   7. Front-Wheel Drive
   8. Engine Classifications
   9. Combustion Chamber Designs
   10. Direction of Crankshaft Rotation
   11. Firing Order
   12. Engine Cooling
   13. Spark and Compression Ignition
   14. Putting It All Together
   15. High-Performance Engine Trivia
   16. Key Terms
   17. Study Questions
   18. ASE-Style Review Questions

2. Chapter 2: Engine Shop Safety

   1. Introduction
   2. General Shop Health and Safety
   3. Shop Cleanliness
   4. Fire Prevention
   5. Tool and Equipment Safety
   6. Lifting Equipment
   7. Other Shop Equipment Safety
   8. Cautions with Caustic Bases
   9. Hazardous Materials and Environmental Safety
   10. Hazard Communication Standards
   11. Safety Data Sheets
   12. Hazardous Materials Common to the Automotive Industry
   13. Cleaning Solvent Safety Precautions
   14. Skin Care Safety Precautions
   15. Breathing Safety
   16. Key Terms
   17. Study Questions
   18. ASE-Style Review Questions

3. Chapter 3: Diagnosing Engine Problems

   1. Introduction
   2. Diagnosing Problems before a Repair
   3. Oil Consumption
   4. Oil Leaks
   5. Fuel Mixture Problems
   6. Compression Loss
   7. Engine Noises
   8. Oil Pressure Problems
   9. Cooling System Problems
   10. Electronic Failures/Engine Damage
   11. Key Terms
   12. Study Questions
   13. ASE-Style Review Questions

4. Chapter 4: Engine Removal, Disassembly, Inspection, and In-Chassis Repairs

   1. Introduction
   2. Service Information
   3. Service Literature
   4. Service Records
   5. Engine Removal
   6. Front-Wheel Drive Engine and Transaxle Removal
   7. Rebuild or Replace?
   8. Engine Disassembly
   9. Ordering Parts
   10. Major Engine Repair-Engine in the Vehicle
   11. Key Terms
   12. Study Questions
   13. ASE-Style Review Questions

5. Chapter 5: Cleaning the Engine

   1. Introduction
   2. Cleaning Methods
   3. Cleaning the Inside of the Engine
   4. Key Terms
   5. Study Questions
   6. ASE-Style Review Questions

6. Chapter 6: Measuring

   1. Introduction
   2. Metric System
   3. Measuring Tools
   4. Precision Measuring Tools
   5. Key Terms
   6. Study Questions
   7. ASE-Style Review Questions
   8. Micrometer Practice

Section 2: The Breathing System

1. Chapter 7: Cylinder Head: Parts and Service

   1. Introduction
   2. Cylinder Heads
   3. Head Identification
   4. Head Disassembly
   5. Carbon Removal
   6. Crack Inspection
   7. Crack Repair
   8. Valve Guide Inspection
   9. Valve Guide Repair
   10. Reaming Valve Guides
   11. Valve Guides and Seals
   12. Resurfacing Heads
   13. Key Terms
   14. Study Questions
   15. ASE-Style Review Questions

2. Chapter 8: Cylinder Head: Springs, Valves, and Valve Seats

   1. Introduction
   2. Generic Specifications and Guidelines
   3. Valve Springs
   4. Pushrods
   5. Rocker Arms
   6. Valves and Valve Service
   7. Valve Seats and Service
   8. Reassembling the Head
   9. Key Terms
   10. Study Questions
   11. ASE-Style Review Questions

3. Chapter 9: Camshafts, Lifters, Timing Belts, and Chains

   1. Introduction
   2. Camshaft
   3. Controlling Camshaft End Thrust
   4. Valve Lash (Clearance)
   5. Valve Lifters
   6. Hydraulic Lifters and Lash Adjusters
   7. Hydraulic Lifter Operation
   8. Valve Timing
   9. Roller Cam and Lifters
   10. Cam Drives
   11. Timing Chains and Belts
   12. Timing the Cam to the Crank
   13. Timing Belts
   14. Timing Belt Replacement
   15. Key Terms
   16. Study Questions
   17. ASE-Style Review Questions

Section 3: Cylinder Block Assembly

1. Chapter 10: Cylinder Block: Inspection and Service

   1. Introduction
   2. Cleaning the Block
   3. Oil and Water Plugs
   4. Oil Jet Cooling
   5. Aligning Dowels on the Back of the Block
   6. Main Bearing Caps and Registers
   7. Main Bearing Bore Alignment
   8. Decking the Block
   9. Inspecting Cylinder Bores
   10. Deglazing Cylinders
   11. Reboring Cylinders
   12. Honing Cylinders to Size
   13. Chamfering the Cylinder
   14. Cylinder Sleeves
   15. Lifter Bores
   16. Final Block Preparation
   17. Cam Bearings
   18. Key Terms
   19. Study Questions
   20. ASE-Style Review Questions

2. Chapter 11: Crankshaft, Bearings, and Engine Balancing

   1. Introduction
   2. Crankshaft Design
   3. Crankshaft End Thrust
   4. Checking Crankshaft Condition
   5. Other Crankshaft Modifications
   6. Checking Bearing Clearance
   7. Crankshaft Design and Engine Balance
   8. Engine Balancing
   9. Key Terms
   10. Study Questions
   11. ASE-Style Review Questions

3. Chapter 12: Pistons, Rings, and Connecting Rods

   1. Introduction
   2. Pistons
   3. Piston Rings
   4. Piston Pins
   5. Connecting Rods
   6. Key Terms
   7. Study Questions
   8. ASE-Style Review Questions

4. Chapter 13: Lubrication

   1. Introduction
   2. Oil Pressure
   3. Oil
   4. Engine Oil
   5. Engine Oil Licensing and Certification
   6. Oil Additives
   7. Changing Engine Oil
   8. Oil Pumps
   9. Priming the Lubrication System
   10. Oil Filter
   11. Replacing the Oil Filter
   12. Crankcase Ventilation
   13. Key Terms
   14. Study Questions
   15. ASE-Style Review Questions

5. Chapter 14: Cooling System

   1. Introduction
   2. Types of Cooling Systems
   3. Cooling System Parts
   4. Cooling System Circulation
   5. Coolant Pump
   6. Accessory Belts
   7. Thermostat
   8. Thermostat Bypass
   9. Radiators
   10. Cooling System Pressure
   11. Radiator Fan
   12. Coolant
   13. Coolant Service
   14. Key Terms
   15. Study Questions
   16. ASE-Style Review Questions

Section 4: Engine Repair and Reassembly

1. Chapter 15: Engine Hardware: Fasteners, Thread Repair, and Gaskets

   1. Introduction
   2. Characteristics of Fasteners
   3. Bolt Stretch
   4. Torque and Friction
   5. Drill Bits
   6. Taps, Threads, and Dies
   7. Repairing Broken Fasteners and Damaged Threads
   8. Automotive Tubing Repair
   9. Gaskets
   10. Gasket Sealers
   11. Seals
   12. Key Terms
   13. Study Questions
   14. ASE-Style Review Questions

2. Chapter 16: Reassembly and Starting

   1. Introduction
   2. Warranty
   3. Reassembly
   4. Completion of Assembly
   5. Engine Installation
   6. Ignition System Installation and Timing
   7. Engine Starting and Break-In
   8. Final Inspection and Cleaning
   9. Key Terms
   10. Study Questions
   11. ASE-Style Review Questions

Section 5: Engine Power and Performance

1. Chapter 17: Engine Breathing: Intake and Exhaust Systems

   1. Introduction
   2. Intake Manifolds
   3. Plastic Intake Manifolds
   4. Cylinder Head Modifications to Improve Airflow
   5. Exhaust Systems
   6. Key Terms
   7. Study Questions
   8. ASE-Style Review Questions

2. Chapter 18: Turbochargers and Superchargers

   1. Introduction
   2. Supercharging and Engine Power
   3. Aftercooler/Intercooler
   4. Belt-Driven Superchargers/Blowers
   5. Key Terms
   6. Study Questions
   7. ASE-Style Review Questions

3. Chapter 19: Producing Power: Valve Timing, Power, and Torque Measurement

   1. Introduction
   2. Camshaft and Engine Performance
   3. Checking Camshaft Timing
   4. Camshaft Phasing, Lobe Centers, and Lobe Spread
   5. Variable Valve Timing
   6. Active Fuel Management
   7. Power and Torque
   8. Measuring Torque and Horsepower
   9. Dynamometer Safety Concerns
   10. Key Terms
   11. Study Questions
   12. ASE-Style Review Questions

Supplemental Test Questions and Answers

Appendix

Glossary

Index